5 Flat Semi Truck Headache Rack Designs You’ll Want For Your Truck

Our flat headache racks continue to be one of our most heavily, and most easily customizable accessories.

Our flat headache racks just keep building in popularity. This is due, in part, to the customization that we offer them, including finish, width, and a number of accessories and accessory combinations.

Why do we offer so many combinations? Every driver, every truck, every fleet, and every business is different, and we want to be able to provide each of these individuals with exactly the product they need.

To make it even easier for truckers to experiment with all of the flat rack options that we offer, we implemented our interactive, online flat headache rack builder. It features all of our accessories and all of the options we offer and allows you to build exactly the headache rack you want in just a couple of clicks. We even send you a price as soon as possible once your rack is submitted.

Below you’ll find five of our favourite examples of some of the flat racks we’ve made. All of which can be built in our headache rack builder!

1. Flat Rack with Cabinets & Hydraulic Tank

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This rack features:

• Checkerplate aluminum construction
• 86-inch rack width
• Left and right side cabinets (with chain racks inside)
• Centre top cabinet
• 70 Gallon hydraulic tank

2. Narrow Flat Rack with Centre Cabinet

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This rack features:

• Checkerplate aluminum construction
• 70-inch rack width
• Left and right chain racks
• Split left and right chain trays
• Full-height centre cabinet

3. A More “Standard” Smooth Headache Rack

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This rack features:

• Smooth aluminum construction
• 76-inch rack width
• Left and right chain racks
• “Split” left and right chain trays
• Jailbar window
• Strobe light bracket
• Boot box between the legs

4. “The Empire” Flat Racks

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This rack features:

• Checkerplate aluminum construction
• 76-inch rack width
• Left and right chain racks
• Jailbar window
• Full-width chain tray
• “Load lights” light bar
• Low side boxes (for access from the ground)
• Boot box between the legs

5. The Smooth & Sexy Headache Rack

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This rack features:

• Smooth aluminum construction
• 76-inch rack width
• Left and right side cabinets
• Jailbar window
• Nine-light LED light bar with chrome bezels
• 50 gallon hydraulic tank